Wednesday, October 24, 2012

Processing Our Pastured Broilers

We wanted to share some photo's of processing day! We processed our first batch of broiler chickens on August 11th 2012 and it was such a great experience that we are already planning for next year. We will be posting a sign up sheet for anyone who is interested in purchasing whole broiler chickens starting next summer. Here are some photo's from our day...

Here our broiler chickens have reached the 8 week mark! They are looking really plump and healthy.  We are excited and hesitant at the same time...

None of us have ever raised an animal from baby to table. It is bound to be a day of learning and excitement.

We ended up with an okay day for the job, a little gray sky and drizzle for the morning and then warming up later on. We started out with 50 chicks and lost 2 during the 8 weeks of growth. We added 4 roosters that came with the laying hens for a total of 52 chickens to process that day.
Here is the chicken tractor with the roof pulled off and what's left of the broilers. We are about 3/4 of the way through in this photo.

Our three pretty Rhode Island Red boys awaiting their fate. The other rooster "George" (not pictured) was from the Kelley's house.
Our set up was pretty simple, the broilers went from the killing cones, to hot water, to defeatherer  to cold water tank, to the processing table. It was all hands on deck at the tables! 

An upclose shot of our borrowed plucking machine. This one worked great! So fast and clean!!

From the plucker the heads and feet are removed and then the broilers go straight to a cold water tank to cool them down. 

Another job after coming out of the plucker is to remove any feathers that did not come out. See those long tail feathers to the right. Those are the easy ones, it's the tiny little stray pin feathers that we needed the needle nose pliers for! I have excluded any photos of the evisceration process but there are tons on youtube if you really need to know :-)

And finally to the table! This was our first one and it tasted great! 

Thanks so much to everyone who helped that day!!! We could not have had such a great experience with the whole process without all of our helpers! A special thanks to our friend Dick who taught us all he knows!
Thank you, thank you, thank you!!!



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